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The process which offers the possibility of growing high-quality oxides at temperatures even lower than those achieved with the high-pressure technique is:
1. Wet oxidation
2. Dry oxidation
3. Anodic plasma oxidation
4. HCL Dry oxidation

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Correct Answer - Option 3 : Anodic plasma oxidation

The commonly used surface treatment techniques include:

  • Physical vapor deposition
  • Chemical vapor deposition
  • Ion beam Deposition
  • Spraying
  • Plasma electrolytic oxidation (PEO)

Most of the above methods involve high processing temperature, which may degrade the coatings and/or substrates.

Plasma anodic oxidation:

  • Plasma electrolytic oxidation (PEO): also called Plasma anodic oxidation is a new surface treatment anodizing technique used for growing high-quality oxides at temperatures even lower than those achieved with the high-pressure technique mentioned.
  • It is capable of forming well-adhered nanostructured ceramic coatings on metals such as MG alloys, to improve their corrosion and wear resistance.

The use of Plasma introduces the following benefits:

  • Development of harder ceramic phases (including crystallization)
  • Chemical passivity - most PEO ceramics are chemically inert
  • Incorporation of elements from the electrolyte into the ceramic to give different properties
  • Reduced stiffness gives high adhesion under mechanical strain or thermal cycling
  • Crack-free edges

Surface coatings formed through plasma electrolytic oxidation can offer 2 to 4 times more hardness than hard anodizing or steel, and provide increased wear resistance.

The Plasma Anodic Oxidation process generally follows three stages:

  • Oxidation of the substrate
  • Plasma modification
  • Incorporation of electrolyte elements into the coating.

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