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The insulating material used between the commutator segments is normally ___________
1. graphite
2. paper
3. mica
4. insulating varnish

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Correct Answer - Option 3 : mica

The insulating material used between the commutator segments is normally mica as it has a very high dielectric stress of around 1180 kV/cm.

Commutator:

  • A commutator is a mechanical converter that converts the alternating voltage generated in the armature winding into a direct voltage across the brushes and vice-versa.
  • The commutator is made of copper segments insulated from each other by mica sheets and mounted on the shaft of the machine.
  • The armature conductors are soldered to the commutator segments in a suitable manner to give rise to the armature winding.
  • Depending upon the orientation of armature winding (Lap or Wave) armature conductors are connected to the commutator segments.


Cause of sparking on Commutator:

  • Weak mica between segments of the commutator or damage due to commutator insulation.
  • Damage occurs at the commutator segment.
  • Rough commutator surface.
  • The commutator is not fully round.
  • Segments short-circuited by carbon filing.
  • Oil and dirt on commutator surface.

 

Effect of sparking on Commutator:

  • Overheat and carbonize the commutator.
  • Increased power consumption.

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